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Protecting Against Oxygen Deficiency Risk

11/9/2021

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What is Oxygen Deficiency?
The air we breathe is made up of 78% nitrogen, 21% oxygen, and trace amounts of other gases such as carbon dioxide, neon, and hydrogen. The Occupational Safety and Health Administration (OSHA) defines an environment in which oxygen levels fall below 19.5% as an oxygen-deficient atmosphere, which should be treated as immediately dangerous to health or life.

How is Oxygen Deficiency Dangerous?
Oxygen deficiency is often called a silent killer, because there are no warning signs when oxygen concentrations drop to an unsafe level.

Inhaling just a few breaths of oxygen-deficient air can have immediate negative effects, which may include impaired coordination, accelerated respiration, elevated heart rate, nausea, vomiting, loss of consciousness, convulsions, or even suffocation due to a lack of sufficient oxygen.

Where can Oxygen Deficiency Occur?
Oxygen deficiency can occur in any location where compressed oxygen-depleting gases are used, stored, or may accumulate.

Industries that commonly use these types of gases include, but are not limited to, laboratories, MRI, food and beverage, cryogenic facilities, aerospace, pharmaceutical, research and development, alternative fuel, waste management, semiconductor, additive manufacturing, and the oil and gas sectors.

Manufacturers and other organizations utilizing compressed, oxygen-depleting gases in their operations need to successfully navigate complex working environments in which high concentrations of such gases may be critical to production procedures, but where the risks of oxygen deficiency may pose a potential safety hazard for their employees.

Fortunately, by utilizing a top-quality oxygen deficiency monitor, facility managers can maintain stringent processing requirements, as well as protect the health and safety of their personnel.

What is an Oxygen Deficiency Monitor?
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An oxygen deficiency monitor is a device that measures oxygen levels in a particular area. By continuously tracking oxygen levels, oxygen deficiency monitors are designed to detect oxygen-depleting gas leaks before employee health is jeopardized.

A number of oxygen-depleting gases, including nitrogen, helium, carbon dioxide, and argon, among others, are both odorless and colorless. As such, unless they are using a reliable oxygen deficiency monitor, personnel working with such gases would likely be unable to detect a gas leak should one occur in a gas cylinder or line, and they could likewise be unaware that they were breathing oxygen-deficient air.

​PureAire Oxygen Deficiency Monitors

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PureAire Monitoring Systems’ line of Oxygen Deficiency Monitors offers thorough air monitoring, with no time-consuming maintenance or calibration required. An easy-to-read screen displays current oxygen levels for at-a-glance reading by employees, who derive peace of mind from the Monitor’s presence and reliable performance.
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Our Monitor continuously tracks oxygen levels and, in the event of a gas leak and a drop in oxygen to an OSHA action level, will set off an alarm, complete with horns and flashing lights, alerting employees to evacuate the affected area.

The Monitor will remain accurate at temperatures as low as -40C. PureAire's durable, non-depleting, long-life zirconium oxide sensor will last for 10+ years in a normal environment without needing to be replaced.

To reduce risk to personnel, PureAire's optional Remote Digital Display may be placed well outside of high risk rooms (up to 250 feet from the Monitor itself), where it will safely exhibit oxygen levels inside the room.
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What Is Up With Helium

8/12/2020

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Helium is the second most abundant element in the universe and used across a variety of industries. Valued for more than simply filling party balloons, helium is of critical importance in many commercial applications, including high-tech, automotive, healthcare, and aerospace.

Helium Uses
For instance, the manufacture of fiber optics requires an all-helium environment to prevent air bubbles or other flaws in the delicate fibers used in cables to transmit data. Additionally, the semiconductor industry utilizes the cooling properties of helium to transfer heat away from computer chips during manufacturing.
Helium plays a key role in inflating automobile airbags and may also be used to detect leaks in car air-conditioning systems. Metal fabricators use helium for welding because of its inert properties and high heat transfer capabilities, which make it the perfect shielding gas (an inert or semi-inert gas that protects the weld from oxygen and water) for welding materials with high heat conductivity, such as copper, magnesium alloys, and aluminum.
In the medical field, helium is used to cool the superconducting magnets in MRI (magnetic resonance imaging) and NMR (nuclear magnetic resonance) equipment, to treat medical conditions such as asthma and emphysema, and for laparoscopic surgery.
NASA uses helium as an inert purge gas for hydrogen systems and as a pressurizing agent for ground and flight fluid systems, as well as a cryogenic agent for cooling various materials. Moreover, as in the automotive sector, helium is likewise used in precision welding applications in aerospace manufacturing.

Staying Safe While Working with Helium
Since helium is odorless and colorless, it has no early warning properties. Helium can displace oxygen in the air to levels below what is needed for humans to breathe. Exposure to helium can cause dizziness, nausea, and loss of consciousness. Absent proper oxygen monitoring, unconsciousness, and even death may occur in seconds. The National Institutes for Health recommends installing oxygen monitors anywhere compressed gases, such as helium, are stored or used.

​PureAire Monitors

PureAire Monitoring Systems’ oxygen deficiency monitors continuously track levels of oxygen and will detect helium leaks before the health of employees is put at risk. Built with zirconium oxide sensor cells, to ensure longevity, PureAire’s O2 deficiency monitors can last, trouble-free, for over 10 years under normal operating conditions. In the event of a helium gas leak, and a decrease in oxygen to an unsafe, OSHA action level, the monitor will set off an alarm, replete with horns and flashing lights, alerting staff and users to evacuate the area.
Each PureAire O2 monitor has an easy to read screen, which displays current oxygen levels, for at-a-glance readings by employees, who derive peace of mind from the monitor’s presence and reliability.
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Pepsi Is Launching the First Ever “Nitro Soda”

2/11/2019

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Nitrogen-infused or nitro beverages have been among the biggest trends in the beverage industry. There's been no shortage of nitro cold brew coffees and nitro beers, but never a nitro soda—until now, with the launch of Nitro Pepsi. The new beverage was sampled at the 2019 Super Bowl and while you won't find it on tap just yet, here's what you can look forward to.

Introducing Nitro Pepsi 

​Nitro Pepsi aims to revolutionize the most signature aspect of soda, which is the carbonation.

CO2 gas is responsible for creating the tangy bubbles that give soda its texture and mouthfeel. Nitrogen creates bubbles that are smaller and softer, for a creamier mouthfeel in the drink. The creamy experience naturally complements sweet, malty beer styles like stouts and porters, as well as cold brew coffees.

Translated into Pepsi, the nitrogen bubbles create a beverage that's reminiscent of an ice cream float (with that creamy sweetness). The drink will be available in two flavors, original Pepsi and vanilla. Pepsi recommends drinking the Nitro Pepsi cold, but not over ice.

With its new nitro soda, Pepsi hopes to transform the soda drinking experience, much the way that craft beer and coffee have been transformed by nitro drinks, and introduce their brand to a new audience of consumers.

While there's a lot of excitement around the new beverage, there are also some risks to consider, due to the use of nitrogen gas. Nitrogen is naturally dense and will displace oxygen in the environment. If the bottling plant experiences a nitrogen leak, this means that oxygen within the bottling plant will be pushed out of the air, creating a public health hazard.

Nitrogen gas is colorless and odorless, so employees would not be able to spot the leak. When oxygen levels first begin falling, employees will not notice any symptoms. By the time oxygen levels dip to the point where health is at risk, employees may begin to experience cognitive confusion or suffer respiratory distress. With oxygen deprivation, there's a risk of losing consciousness or suffering death via asphyxiation.

Preventing Nitrogen Leaks With a Dual O2/CO2 Monitor

While the nitrogen leak cannot be detected, what can be tracked is the level of oxygen in the room. By paying attention to oxygen levels and alerting employees when levels fall below the safe threshold, as defined by OSHA, a dual O2/CO2 monitor protects public health. Not only are these alarms required by OSHA where inert gases like nitrogen are used, they are the easiest way to protect employees from workplace hazards and deliver peace of mind in the plant bottling area. 

The O2 monitor works by sampling the air to check oxygen levels. As long as oxygen levels are within the safe zone, the monitor is silent. With PureAire products, the monitor always displays readouts on a screen, so employees can check oxygen levels at a glance.

If a nitrogen leak develops and oxygen starts to fall, the monitor will flash lights and sound an alarm so that employees have ample warning to evacuate the area. Plant workers can then alert emergency services, who can respond to the leak.

There are many O2 monitors on the market, but PureAire's are unique for their construction. PureAire O2 monitors and dual O2/CO2 monitors feature zirconium sensors, which offer 10 or more years of reliable performance with no calibration. PureAire monitors do not need calibration or maintenance. All that's needed is to unbox the monitor, mount it on the wall, and plug it in to enjoy continuous oxygen monitoring and superior leak detection.
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PureAire's O2 monitors are industry leading for their quality, construction, and performance. To learn more about PureAire’s dual O2/CO2 monitor or oxygen monitor, visit www.pureairemonitoring.com.

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What is a Room Oxygen Deficiency Monitor?

1/29/2019

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Many industries use compressed gas to create products. While compressed gases such as nitrogen are low-cost, easy to use, and flexible in a range of industries, these gases have a hidden downside: They displace oxygen from the air, which puts your workers at risk of suffocation if there's a leak. A room oxygen monitor checks levels of oxygen and provides in-time alerts if there's a gas leak. Learn what a room oxygen monitor does, how it works, and who needs one. 

What Does an Oxygen Monitor Do? 

Inert gases, such as nitrogen, displace oxygen. Since these gases cannot be seen or smelled, facilities need a tool that's capable of detecting gas leaks. An oxygen monitor tracks levels of oxygen in a room and provides efficient notification if oxygen levels fall as the result of a gas leak. 

Oxygen monitors may be called O2 monitors or oxygen deficiency monitors. While these names are all synonymous, there are a few other terms you might hear that do not refer to this kind of oxygen monitor. 

In the medical and pharmaceutical industries, you may come across blood oxygen monitor, pulse oximetry, or oximeter products. These are totally different products than the oxygen deficiency monitor, and they will not protect against gas leaks. You'll find medical oximeters sold at pharmacies and online retailers, while oxygen deficiency monitors are sold online, through distributors, or directly from manufacturers like PureAire.  
Which Industries Use an Oxygen Monitor? 
Oxygen monitors are used by businesses in the following industries: 
  • Food and beverage 
  • OLED
  • Semiconductor 
  • Automotive 
  • Pharmaceutical 
  • Medical gas
  • MRI 
  • Cryotherapy and cryohealth
  • Cryopreservation 
  • Egg freezing 
  • Research and development 


Businesses in these industries commonly use gases such as nitrogen in everyday operations. An oxygen deficiency monitor not only provides in-time notification of gas leaks but may be required by regulations. Failing to install an oxygen deficiency monitor could leave you out of compliance, which could lead to fines. 

How Does an Oxygen Monitor Work? 

An oxygen monitor works by using a sensor to check levels of oxygen. A digital display interface shows readouts in PPM, PPB, or percentage, so your workers can tell at a glance that everything is functioning properly. 

When levels of oxygen are at naturally occurring levels, the oxygen monitor stays silent. Employees can still check the readout for peace of mind. When something is wrong, an loud alarm goes off to provide your workers with instant notification of a safety threat. 

PureAire's line of oxygen monitors feature a unique zirconium sensor, which is designed to function for 10 years or more with no maintenance. Unlike other types of O2 monitors on the market, our oxygen monitor does not need regular maintenance or calibration. Your facility will save time and money when you choose PureAire products. 

PureAire's O2 monitor perform in a range of environments, including confined spaces, basements, and freezers. Capable of accurate readouts in temperatures as low as -40 C, our oxygen monitors never drift from barometric pressure shifts or thunderstorms. 
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Do you have questions about oxygen deficiency monitors? We're here to answer your questions. Chat with us online or call today: 888.788.8050.

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How Many Oxygen Monitors Should Be Installed? Where Should I mount one?

1/29/2019

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While OSHA regulations require the use of an oxygen monitor anywhere that compressed gases or cryogenic liquids are used or stored indoors, the regulation does not provide sufficient detail for facilities on how to set up am oxygen monitor. Businesses want to comply with the regulations, but are left wondering what compliance looks like. At PureAire, we're often asked by our customers, "how many oxygen sensors should installed?" so we thought we'd provide clarification on where and how to mount oxygen monitors. 

Where an Oxygen Deficiency Monitor Should be Used

OSHA regulations require that oxygen deficiency monitors be placed in any room where compressed gases are used or stored. Storage areas are frequently outside or in confined spaces, such as basements or storage closets. 

When gas tanks are installed outside and the gas enters the facility by pipes, we recommend oxygen deficiency monitors be installed near the main gas connections, which is where the gas enters the facility. This might be near a machine, a food and beverage packaging dispensing machine, a 3D printer, or other tool. 

With respect to a confined space where dewars of gas are kept, the oxygen deficiency monitor should be installed directly in the storage area. PureAire's oxygen monitors are designed to function optimally in confined spaces, including cryogenic freezers, and are impervious to shifts in barometric pressure. As such, they take accurate readouts of oxygen levels in confined spaces, freezers, facilities, and other places. 

The oxygen monitors measure  5.12 inches wide by 4.5 inches high by 3.25 inches deep, and their small size means that they're quite easy to place about the facility, even if you need to place the O2 monitor in a tight confined space, such as a cryogenic freezer. 

Best Place to Mount an Oxygen Deficiency Monitor 

Best practice is to mount the oxygen deficiency monitor 3 to 5 feet off the ground, as well as 3 to 5 feet away from a gas cylinder. 

There are situations when the oxygen monitor should be placed further away. One common example is MRI rooms, where metal is prohibited due to the strength of the MRI magnet. In these circumstances, the oxygen deficiency monitor can be mounted outside of the room, and a plastic sample draw tube used to check oxygen levels inside the MRI room. 

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What is the Proper Spacing of Oxygen Monitors? 

This last question may be the trickiest question to answer. Nitrogen and other inert gases have no odor or color, so they cannot be seen. The difficulty here is that it's all but impossible to say where the gas will go if there is a leak. 

We recommend that you place one oxygen deficiency monitor every 400 to 600 square feet to be safe. This works out to every 20 to 30 feet in a large space. When you use this ratio to determine the right number and spacing of oxygen monitors for your facility, you'll be adequately covered just in case anything happens. Given the deadly consequences of a nitrogen leak, it's better to be safe than sorry. 

PureAire creates oxygen deficiency monitors that are capable of withstanding some of the toughest conditions. Oxygen deficiency monitors from PureAire are designed to operate in temperatures as low as -40 C up to 55 C. 

Oxygen deficiency monitors can last for 10 or more years with no calibration. The hardy zirconium sensor needs no calibration after installation, which means that setup couldn't be easier. 

PureAire's monitors are accurate to +/- 1 percent and come with two alarm levels, 18 percent and 19.5 percent. The integrated alarms provide sufficient notification for workers to evacuate the area. The LCD display is backlit so it's easy to read.

All PureAire O2 monitors come with a 3 year warranty. Wall mounting brackets and an optional plug-in wall power supply are included, so you can mount the unit upon receipt and protect your facility from dangerous gas leaks. 

To learn more about PureAire's oxygen deficiency monitors, visit www.pureairemonitoring.com. 


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